Senior Lead: Machine Design & Industrial Automation M/F

• Job offer expiration: 22/03/2026
• Type of work: Hybrid
• Role: Individual Contributor / Specialist
• Location: Asia, India, Bengaluru

Machine Design Engineering & System Ownership:

• Lead end-to-end mechanical design of automation equipment including concept development, feasibility studies, detailed engineering, prototyping, and commissioning. Develop robust machine designs using GD&T (ISO 1101/ASME Y14.5), tolerance stack-up analysis, kinematics, linkage design, and structural calculations. Apply sound machine design principles covering power transmission, bearing selection, actuators, motion control mechanisms, and reliability considerations.

• Oversee projects from initial site survey and requirement gathering through design to drawings to fabrication, internal assembly, and final factory commissioning.

Technical Procurement & Vendor Management: 

• Evaluate and audit external fabrication vendors. Manage technical queries (TQs), review quotes, and ensure manufactured components meet stringent engineering specifications.

Standardization & Strategy:

• Develop and manage global Bills of Materials (BOMs). Drive component standardization and supplier selection strategies to ensure scalability.

Safety & Compliance:

• Ensure all equipment meets global safety standards (CE, ISO 13849, EU Machinery Directive). Perform & Lead DFMEA/PFMEA sessions to mitigate operational risks.

Mechanical Design Mastery:

• Expert proficiency in SolidWorks, Creo, or CATIA for 3D modeling, motion simulation, and detailed engineering documentation.

Advanced Kinematics:

• Deep understanding of linkages, cam profiles, indexing tables, and high-speed conveyor system design. 

Engineering Analytics:

• Proficient in calculating torque requirements, inertia matching for servos, and structural deflection using FEA (Finite Element Analysis).

Mechatronics Integration:

• Expertise in pneumatic system design (ISO-standard circuits, manifolds) and the ability to collaborate with PLC programmers on sensor logic and I/O mapping.

Design for Manufacturing (DFM):

• Advanced knowledge of fabrication processes (CNC, Laser/Waterjet, Sheet Metal) to optimize design for cost and lead time.
• Hands-on experience in designing ISO-standard pneumatic systems, including FRL units, valve manifolds, actuators, and motion control mechanisms.
• Ensure automation equipment complies with global machinery safety standards and regulatory requirements including:
•  EU Machinery Directive (2006/42/EC).
•  CE Marking Requirements.
• ISO 12100 – Machinery Safety & Risk Assessment.
• ISO 13849 – Functional Safety of Control Systems.
• ISO 10218 – Industrial Robot Safety.
• EN 60204-1 – Electrical Safety of Machinery.

Additional information:

Cross-Functional Collaboration:

• Strong ability to work with Production, Quality, and MES teams to ensure Industrial Automation projects integrate seamlessly with existing factory ecosystems. This role serves as a foundational lead position with the intent to build internal Automation solutions.

Work Location & Working Conditions:

• KK Factory, Dabaspete. A Hybrid work model with a requirement for occasional travel to global manufacturing sites for equipment commissioning and vendor audits.

Educational Qualification Required:

• B.E./B.Tech or M.Tech in Mechanical Engineering, Mechatronics, or Production Engineering.

Relevant Experience Required:

• 8 to 13 Years in Automation Machine Design

Certifications & Licenses:

• Machine Design, GD&T, Finite Element Analysis (FEA), Project Management, Technical Sourcing, DFMEA.

Preferred Certifications:

• Professional CAD Certification (e.g., CSWP).
• Certified Machine Safety Expert (CMSE) or equivalent.
• Project Management Professional (PMP) is a plus.

Languages:

• Fluency in English is required for global stakeholder collaboration

Breadth of the Role:

• Global

Customer / Supplier Interaction:

• Yes - Discussing Requirements

At KK Wind Solutions, we offer you the opportunity to collaborate with colleagues across cultures in developing innovative greentech solutions. Founded on our long history as an industry pioneer and strong financial position, we are always looking for ways to improve our business and encourage new ideas and fresh perspectives. Combined with a flat hierarchical structure and a positive and informal working environment with a can-do attitude, this allows our employees to grow both personally and professionally.